Multi-purpose furnace SHQ-10-E: Advanced Heat treatment Technology for Industrial Applications

Introduction to the SHQ-10-E furnace

The Multi-purpose furnace SHQ-10-E is a high-performance, fully automated heat treatment solution engineered for modern industrial demands. Designed with cutting-edge thermal control and precision engineering, the SHQ-10-E delivers outstanding reliability, energy efficiency, and process versatility. As industries demand more adaptable and high-output thermal systems, this model stands out with its ability to perform various Heat treatment processes within a single integrated unit.

From carburizing and nitriding to quenching, annealing, and tempering, the SHQ-10-E offers consistent quality, safety, and productivity. It is a preferred choice in sectors like automotive manufacturing, aerospace component fabrication, tool production, and mechanical engineering.

Key Features of Multi-purpose furnace SHQ-10-E

1. Versatility in Heat Treatment Processes

The SHQ-10-E is a true multi-purpose furnace, supporting a wide range of thermal processes:

• Carburizing

• Carbonitriding

• Nitriding

• Neutral hardening

• Annealing

• Tempering

• Normalizing

This flexibility allows users to perform different operations without changing equipment, saving space, time, and capital investment.

2. Advanced Temperature Control System

Equipped with intelligent temperature sensors and real-time monitoring systems, the SHQ-10-E achieves:

• Uniform temperature distribution (±3°C)

• Precise temperature programming up to 1150°C

• Programmable multi-zone heating

• Excellent thermal insulation to reduce heat loss

These controls ensure accurate outcomes, especially for sensitive alloys and precision components.

3. Energy-Efficient Design

The SHQ-10-E incorporates energy-saving features that lower operational costs:

• High-efficiency insulation bricks and ceramic fiber modules

• Low heat dissipation steel frame

• Frequency-controlled fans and blowers

• Heat recovery options available on request

Compared to traditional batch furnaces, it reduces energy consumption by up to 30%.

4. Customization and Automation Options

Users can choose various configurations and add-ons:

• Vacuum loading systems

• Protective gas atmosphere

• PLC with HMI touchscreen interface

• SCADA compatibility for full plant integration

• Data logging and remote diagnostics

This level of automation improves efficiency and minimizes human error.

Technical Specifications of SHQ-10-E

Applications of SHQ-10-E Furnace

1. Automotive Industry

Used in gear hardening, axle treatment, camshaft production, etc. The SHQ-10-E provides uniform carburizing and quenching, ensuring critical components meet fatigue and wear resistance standards.

2. Aerospace Components

Used for treating high-alloy steels, turbine parts, and structural components. Its controlled atmosphere and precise thermal curves support aerospace-grade metallurgical standards.

3. Tool Manufacturing

Perfect for hardening dies, punches, and molds. Its adjustable cycle times and atmosphere conditions ensure long-lasting tool life.

4. General Engineering and Fabrication

Applied in various metalworking industries for processes like annealing and normalizing of structural parts, pipes, and castings.

Benefits of Choosing Multi-purpose furnace SHQ-10-E

✅ One Furnace, Multiple Solutions

Instead of investing in different types of furnaces, the SHQ-10-E supports multiple treatment types in one chamber.

✅ Reduced Operating Costs

Energy-efficient insulation, smart controls, and low-maintenance components contribute to significant cost savings over time.

✅ Compact Footprint

Ideal for manufacturers looking to maximize space without compromising on functionality or output.

✅ Enhanced Product Quality

With fine-tuned control systems and uniform heat zones, users can expect consistently high-quality metallurgical results.

Installation, Safety & Maintenance

Easy Installation

The SHQ-10-E is delivered pre-wired and pre-tested, minimizing commissioning time. It requires minimal civil work, making it suitable for retrofit or greenfield setups.

Safety Systems

• Over-temperature protection

• Emergency power shutdown

• Gas leak detection and alarms

• Door interlocks and fail-safe switches

Maintenance Support

Routine checks can be scheduled with the built-in diagnostics system. Spare parts and technical support are available globally.

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Frequently Asked Questions (FAQ)

Q1: Can the SHQ-10-E be used for vacuum treatment?
A1: This model is optimized for controlled atmosphere heat treatment. For vacuum-based processes, we recommend a dedicated vacuum furnace.

Q2: How long is the production cycle?
A2: Depending on the material and treatment type, a cycle can range from 2 to 8 hours.

Q3: Does it support remote monitoring?
A3: Yes, optional remote access modules allow for monitoring, diagnostics, and control from offsite locations.

Conclusion: A Future-Proof Investment in Heat Treatment

The Multi-purpose furnace SHQ-10-E combines flexibility, precision, and efficiency in a robust industrial package. Whether you're upgrading your existing heat treatment line or expanding your manufacturing capabilities, the SHQ-10-E offers the technology, support, and reliability to drive success.

With a growing demand for multi-functional thermal solutions, investing in this furnace positions your facility for productivity and sustainability in the long term.

Multi-Purpose Furnace SHQ-10-E – Product Overview

The SHQ-10-E Multi-Purpose Furnace is a compact, versatile, and energy-efficient thermal processing unit designed for a variety of industrial and laboratory heat treatment applications. Combining precise temperature control with reliable performance, this furnace is ideal for processes such as annealing, tempering, stress relieving, and sintering.

Key Features:

• Wide Range of Applications: Suitable for heat treatment of metals, ceramics, and composite materials.

• Compact Chamber Size: 10-liter capacity designed for small batch processing, research, and quality control.

• High Temperature Capability: Maximum operating temperature up to 1,200°C (depending on configuration).

• Accurate Temperature Control: Equipped with a digital PID controller to maintain stable and precise heating cycles.

• Uniform Heating: Optimized heating element layout ensures even temperature distribution inside the chamber.

• Energy Efficient: High-quality insulation reduces heat loss and lowers energy consumption.

• Robust Construction: Made from heat-resistant materials to ensure durability and long service life.

Technical Specifications:

• Model: SHQ-10-E

• Chamber Volume: 10 Liters

• Max Temperature: Up to 1,200°C

• Heating Method: Electric resistance heating

• Power Supply: 380V / 50Hz (customizable)

• Temperature Control Accuracy: ±1°C

Typical Applications:

• Heat treatment of small metal parts and tools

• Laboratory material testing and sample preparation

• Sintering of ceramics and powder metallurgy materials

• R&D and prototyping work

Optional Features:

• Controlled atmosphere operation (inert or reactive gases)

• Programmable temperature profiles and multi-step processes

• Data logging and remote monitoring systems

• Over-temperature protection and safety alarms