Multi-purpose furnace SHQ-15: Precision Heat treatment for High-Performance Manufacturing

Introduction

The Multi-purpose furnace SHQ-15 is a high-efficiency, programmable heat treatment system designed to meet the stringent demands of modern manufacturing industries. Engineered for durability, precision, and energy savings, the SHQ-15 supports a wide variety of thermal processing applications including carburizing, nitriding, normalizing, annealing, tempering, and quenching — all within a single, space-saving design.

Whether you're working in the automotive, aerospace, tool and die, or mechanical components industries, the SHQ-15 offers unmatched thermal uniformity, process stability, and flexible operation. This powerful solution streamlines production cycles, enhances product consistency, and reduces overall operational costs.

Key Features of Multi-purpose furnace SHQ-15

1. Multi-process Functionality

The SHQ-15 is built as a versatile thermal system capable of performing multiple heat treatment tasks in one chamber. Supported processes include:

• Carburizing

• Carbonitriding

• Nitriding and nitrocarburizing

• Annealing (full, isothermal)

• Tempering

• Stress relieving

• Quenching (oil, gas)

Such versatility enables manufacturers to handle diverse workloads without investing in multiple dedicated furnaces.

2. Intelligent Thermal Control System

Equipped with a smart control module, the SHQ-15 ensures:

• Programmable temperature profiles up to 1200°C

• Multi-zone temperature regulation for uniformity (±2.5°C)

• PID-controlled digital temperature accuracy

• Real-time data acquisition and storage

This level of control is essential for high-precision parts and critical metallurgical outcomes.

3. Enhanced Energy Efficiency

The furnace is designed to minimize energy consumption while maintaining consistent performance:

• Advanced ceramic fiber insulation

• Low thermal mass lining

• High-efficiency heating elements

• Power modulation via intelligent load control

Compared with conventional furnaces, the SHQ-15 reduces energy usage by up to 25–35% under continuous operation.

4. Robust Mechanical Structure

• Chamber made of high-temperature-resistant alloy steel

• Reinforced framework for long-term thermal cycles

• Modular heating zones for easier maintenance

• Environmentally friendly cooling system with water or air options

Technical Specifications

Application Scenarios

1. Automotive Industry

Used for treating gears, axles, crankshafts, camshafts, and bearings to enhance fatigue strength and surface hardness. The SHQ-15’s precision control ensures repeatable quality for mass automotive production lines.

2. Aerospace Manufacturing

Suitable for heat-treating alloy steels, titanium components, and turbine blades. The furnace supports high-performance thermal cycles required in aviation and defense standards.

3. Tool and Die Production

Ideal for heat treating high-speed steels, cold work dies, punches, and forming tools. The SHQ-15 improves tool life and dimensional stability under stress.

4. General Metal Processing

Used for standard heat treatment operations on castings, forgings, structural components, and heavy machinery parts.

Benefits of Multi-purpose Furnace SHQ-15

✔ All-in-One Heat Treatment Capability

No need to maintain multiple specialized furnaces. The SHQ-15 handles your carburizing, annealing, tempering, and hardening needs in a single chamber.

✔ Compact Design with Maximum Output

Space-efficient without compromising capacity — excellent for facilities optimizing floor space while increasing throughput.

✔ Improved Operational Efficiency

With real-time diagnostics, automated program scheduling, and minimal downtime, the SHQ-15 reduces labor intensity and increases productivity.

✔ High-Quality Results

Uniform temperature control and atmosphere regulation ensure minimal distortion, superior hardness uniformity, and consistent mechanical properties.

Control and Interface Features

• HMI Touchscreen Interface: Intuitive control for operators with multilingual support.

• PLC Automation: Stores up to 100 custom programs for repeatable batches.

• Remote Monitoring (Optional): Supervisory control over Wi-Fi or Ethernet.

• Alarm System: Real-time alerts for over-temperature, gas leaks, fan faults, and door status.

Safety and Compliance

Safety is integral to SHQ-15’s design:

• Over-temperature protection

• Door interlock system

• Atmosphere leak detection

• Emergency shut-off mechanisms

• Compliance with CE, ISO, and RoHS (on request)

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Frequently Asked Questions (FAQ)

Q1: What is the lead time for the SHQ-15 furnace?
A1: Standard delivery is 8–12 weeks, depending on configuration and customization.

Q2: Can it be integrated with existing SCADA systems?
A2: Yes, SHQ-15 supports full SCADA compatibility and industry-standard protocols like Modbus.

Q3: Is nitrogen atmosphere included in the standard package?
A3: Nitrogen atmosphere is available and can be integrated with gas flow meters and automated valves.

Q4: Does the SHQ-15 support vacuum or semi-vacuum operation?
A4: This model is primarily designed for atmospheric processes. For vacuum applications, we recommend the VHQ series.

Why Choose the SHQ-15 Furnace?

Choosing the Multi-purpose furnace SHQ-15 means investing in:

• Scalability: Modular design supports expansion as your production grows.

• Reliability: Built with industry-grade components for long lifecycle and low maintenance.

• Support: Global technical assistance, spare parts availability, and user training included.

Whether you're scaling your factory operations or replacing outdated equipment, SHQ-15 delivers the performance, flexibility, and cost-efficiency you need to stay competitive.

Conclusion

The Multi-purpose furnace SHQ-15 redefines what manufacturers can expect from a single-unit heat treatment system. It’s efficient, intelligent, and built to perform across multiple industries. Its comprehensive control features, energy-saving capabilities, and adaptability make it the preferred choice for forward-thinking enterprises worldwide.

Enhance your production capacity, reduce operational costs, and achieve higher product quality — all with the advanced SHQ-15.

Multi-Purpose Furnace SHQ-15 – Product Overview

The SHQ-15 Multi-Purpose Furnace is a reliable and compact heat treatment furnace designed to perform a wide range of thermal processing tasks with high precision and efficiency. Ideal for small-scale production, research, and development environments, the SHQ-15 offers excellent performance for applications such as annealing, tempering, hardening, and sintering.

Key Features:

• Versatile Heat Treatment Capabilities: Suitable for treating various metals, ceramics, and composite materials.

• Compact and Practical Design: 15-liter chamber capacity, ideal for labs, R&D centers, and small batch processing.

• High-Temperature Operation: Supports maximum temperatures up to 1,100–1,200°C, depending on configuration.

• Accurate Thermal Control: Equipped with a digital PID controller for precise and stable temperature management.

• Uniform Heating Performance: Optimized internal layout ensures consistent temperature distribution across the chamber.

• Energy-Efficient Build: Advanced insulation minimizes heat loss and reduces energy consumption.

• Durable Construction: Built with high-quality materials for long-lasting, safe, and continuous operation.

Technical Specifications:

• Model: SHQ-15

• Chamber Volume: 15 Liters

• Max Operating Temperature: 1,100–1,200°C

• Heating Method: Electric resistance heating

• Power Supply: 380V / 50Hz (customizable)

• Temperature Control Accuracy: ±1°C

Applications:

• Heat treatment of precision tools and components

• Laboratory material testing and sample preparation

• Prototyping and experimental production runs

• Ceramics sintering and metallurgy research

Optional Features:

• Atmosphere control (inert or reactive gases)

• Multi-step programmable temperature profiles

• Over-temperature and system safety protection

• Data logging and remote monitoring capabilities